piping isometrics – What Is Piping: All about Piping Engineering

Checking of Piping Isometric Drawings before finally releasing to Construction team is very important. It minimizes errors and improves quality. Most of the design companies involved with isometrics prepare a piping isometric drawing checklist or isometric checklist to help Piping Isometric Checker in their activity. Also, Many time piping isometrics are extracted directly from Piping Design Softwares. It is mandatory for the Senior Piping Checkers to check the piping isometrics thoroughly. In the tight schedule, It has to be ensured that the isometric drawings are released/ issued to clients with quality. In this article, We will provide a few checkpoints which must be checked by the piping isometric checker for proper quality. Piping Isometric Checklist A Piping isometric checklist is a list of checkpoints that are ensured while checking the piping isometric. A piping isometric checker must ensure the correctness of the below-mentioned points in the piping isometric Line numbers (nos.)Line specificationsStart point locationEndpoint locationBranch connectionReducersPiping spec break in the proper location as per P&ID, if any (preferably be at flange joints/valves, each isometric (iso) to contain only one spec).Valve accessibilitySupport locationInsulation (for the insulated line only)Instrument connectionFlow arrowHigh point vent, low point drainHydro test vent and drainEquipment nozzle connectionNozzle numbers.Equipment numbers.Coordinates and elevationsNorth directionBill of materialValve tag numbers. Sample Piping Isometric Instrument tag numbers.Continuation sheets or isometric numbers.Grid location and numbers.Tag numbers of special items (if applicable).Slope/no pocket/free draining requirement, if any.Minimum or Maximum distance, straight length requirements, etc. as specified in P&ID.Close/open position for spectacle blind or spacer & blind.Removable spool pipe requirement, if any.The sequence of branch connections (as agreed with Process in case of any changes).The special feature of valves (e.g. LO, LC, etc.)Insulation symbol for insulated lines.Insulating gaskets are selected as shown in P&IDsSpecific requirements mentioned in applicable P&ID notes (if any) have complied. Documents Required for isometrics checking Before starting the piping isometric checking activity, the engineer must be ready with the following drawings or documents piping and instrument diagram (P&ID)piping layoutssectional drawingsequipment drawingsnozzle orientationspiping specificationpiping support standardspecial items drawingsstress analysis report Points to remembers while piping isometrics checking Pump suction is bigger than the discharge line (Refer P&ID)Eccentric reducer (flat side top) using for pump suction line this is using for avoiding the air block in pump suction.Pump suction line and compressor suction line keep always downward position, Avoid loops in pump suction.The “Continuation on …” description correctly appears at each end of the line isometric which is continued in another sheet.PSV outlet always rising position.Check the valve accessibility for maintenance purposes. The valve operating height min 250 mm to 1200 mm from floor level.Lift check valve always horizontally using. swing check valve vertically and horizontally using.Isometric number change is made preferably at a flange joint/valve (not at a weld joint).Control station operating height 500 mm to 750 mm from floor level.Shoe not required for trunion. (insulated lines)Headroom clearance minimum 2.2m from ground/floor level.Drip leg required for steam line header.Shoe required for insulated lines (steam, chilled water, brine, steam condensate).Nozzle orientations should be kept as per the piping requirement.Avoid obstacles. Keep piping routing neat and clear.Control stations locate the side of near the walls or columnsGive support to the control station both sides of the control valves.Use a dike wall around the equipment to avoiding the liquid to spread in the plant area. the volume of the dike wall is 1.5 times more than the total capacity of the equipment.Use weld neck flange for pressure piping.The isometric numbering is as per the approved project format and the line number matches with the isometric number.Adequate pipe spool lengths are provided for wafer type butterfly and check valves to prevent the interference of the valve disc with adjacent piping items.The platform/grade/building wall/dike or bund wall/floor penetrations and limits of road crossings are properly shown wherever applicable.The insulation limits are specified appropriately (esp. for heat conservation or personal protection)The electrical tracing requirement and its limits are specified appropriately.The wrapping and coating requirement and its limits are specified appropriately for u/g lines.The minimum distance between welds is 50mm or five times the wall thickness whichever is greater unless otherwise indicated in Project specifications.Unions are provided in galvanized piping where threaded in-line items need to be removed for maintenance. Also, unions are provided at regular intervals (e.g. 24m) in straight pipe runs.Full couplings are provided where applicable for small-bore piping.For piping below 2”, WN flanges are not directly welded to SW fittings. Also, PE pipes are not directly welded with swaged reducers (couplings are used in between).Appropriate break-up flanges are provided in piping with internal lining and hot-dip galvanized piping (based on tub size). Spool configuration is made with one elbow or one tee only to ensure proper galvanizing.Lifting lugs are provided for removable spools wherever required as per project requirements.There is adequate clearance between pipe support and the adjacent piping component (e.g. flange, drain valve) to allow for flange bolt removal, valve operation, etc.The valve stem orientation angle is indicated wherever the stem is not in the vertical and horizontal planes.The piping interfaces with equipment/package nozzles/terminal points are checked (w.r.t. size, rating, flange face type, and nozzle/TP nos.).The straight length requirement for suction & discharge piping for compressors and certain pumps is as required by Vendor/project specs.Straight lengths and branch configuration of upstream/downstream lines for anti-surge valves are as per the Compressor Vendor’s recommendation.The F/F dimensions of all valves, special items, and in-line instrument items are as per approved vendor drawings.The instrument connections are checked with Piping-Instrument interface drawings/Instrument hook-up drawings.The rotameters are installed in the vertical run with the flow in an upward direction.The orifice tapping orientation is done considering liquid or gas flow as applicable and the BOM is as per the piping-instrument interface diagram.The straight length requirement (u/s & d/s) has been provided for flow meters (e.g. flow orifices, flow nozzles, venture meters) and is as per Project standards/Vendor requirements.The line configuration for lines containing magnetic flowmeters or vortex type flowmeters is such that they are always flooded.Line configuration allows easy removal of spectacle blinds/spacers & blinds and valves in the case of RTJ flange joints.Flanged spools are provided in the case of conical strainers to enable removal.The orientation of valve handwheel/lever is checked in model for proper access and commented accordinglyLine routing is visually checked in the model for general requirements like access to inline items, supporting, clearances, obstructions, consistency and aesthetic requirement, etc.Branches like drains, drip legs, etc. are located with sufficient clearance from the supports, steel, or other obstructions so that they do not clash during expansion/contraction.Drip leg size and dimensions are checked with Standard drawing for steam lines.The requirement of Weep holes for atm vent lines is indicated.The drawing border conforms to the Project specifications or Company standards, as applicable.The correct isometric revision number is mentioned in the title block.Pipe class printed at the bottom of the drawing matches with that in the line number.Line data (e.g. process parameters, P&ID no., PWHT & testing requirements, insulation & painting specs, etc.) match with the Line List, if given in the isometricApplicable reference documents (e.g. Line List, Isometric Index, Pipe Supports Spec, etc.) are mentioned.Data such as inch-dia, etc. appear at the bottom of the isometric.The isometric print is readable (if required, the isometric should be split into more sheets).Dimensions and elevations are adequately given. At least one elevation is mentioned and WP elevations for sloped lines are marked.There are no HOLDs in the isometric (issue of any isometrics with HOLD requires approval by HOD/PEM). Few more useful resources for you.Piping Design Basics- Isometric DrawingsPreparation of Piping IsometricsTypes of Piping DrawingsSalient Points to check while reviewing Piping Isometric DrawingsFew Job Opportunities for you