Modal Analysis – What Is Piping: All about Piping Engineering

Dynamic Analysis is the study of a fluid-filled piping system to find the system response with respect to time. The dynamic behavior of the piping system is completely different from the static behavior. In static analysis, as the piping system gets enough time to respond against the unbalanced forced, static analysis does not create much problem. But in dynamic analysis, the impact of forces is quick and the unbalanced force can create havoc causing the piping system to fail. In this article, we will explore the basics of dynamic analysis. Static Analysis vs Dynamic Analysis As stated earlier, the system response is completely different in both static and dynamic analysis. The main differences between the two analysis methods are tabulated below: Static AnalysisDynamic AnalysisNot dependent on timeDependent on timeAcceleration is negligibleEffects of acceleration consideredPiping System is in equilibrium with balanced forcesPiping System is not in equilibrium with unbalanced forcesBoundary conditions are not dependent on timeBoundary conditions are time-boundTable: Static vs Dynamic Analysis In simple terms, a static load can be considered as a dynamic load with a long duration so the piping system can fully respond to it. In static analysis, force is not dependent on time and acceleration is negligible. Also, the time when it has started is not important. The piping system is in equilibrium having balanced forces in system and the boundary conditions are not dependent on time. It is believed that the load is applied very slowly that the effect of time is negligible and not considered. Whereas in dynamic analysis, the load is depending on time. The effect of acceleration is considered in dynamic analysis. Dynamic loading tends to increase the response of the structure beyond the response obtained if the same load is applied statically. The piping system is not in equilibrium and there are some unbalanced forces between the pipe and supports supporting it. The response of the system depends not only on the magnitude of the applied force but also on the frequency (i.e. the timing of the load). Dynamic Modal Analysis Every system has resonant frequencies, or the ability to vibrate at certain frequencies, without any external load being applied. The amplitude of the response is measured with frequency and as we approach towards resonant frequency, the response becomes infinite as can be seen from Fig. 1. With modal analysis, we are interested in the limits of the response of the system being analyzed. The natural frequencies are found using a stiffness matrix, Eigenvectors and Eigenvalues. It is important for the users is to understand why these frequencies are important and how to set up and analyze modal analysis in to get correct dynamic results considering all possible parameters. When natural frequency of system coincides with frequency of externally applied load (that maybe any dynamic load like wind, earthquake, slug force, pump vibrations, etc.) resonance condition occurs that leads to substantial damage to system. Fig. 1: Amplitude vs Frequency Response Examples of Resonance causing damage Here are some examples of resonance creating direct damage to system. 1985 earthquake in Mexico City The energy released during this earthquake was equivalent to 1114 nuclear detonations, and the earthquake was felt as far as Los Angeles. Up to the 1950s, no earthquake codes existed. It wasn’t until the later 1950s and 1970s that earthquake codes were developed and introduced for building construction. Despite this, none of these safety precautions accounted for an earthquake. Fig. 2: Impact of Resonance During the earthquake, most of the 6 to 15-story high-rises collapsed (Fig. 2), resulting in a huge loss of life and property. Interestingly, buildings with less than 6 or more than 15 stories were not damaged as much, while buildings with 9 stories were destroyed to rubble! Two explanations were offered for the earthquake's impact: the long duration of the shaking and the resulting resonance with the lakebed sediments. In other words, the resonant frequency of the 6 to 15-story structures coincided almost exactly with the frequency of the earthquake. Tacoma Narrows Bridge – 1940 Disaster Another real-life example is Tacoma Narrows Bridge in Washington. In November of 1940, the bridge instantaneously collapsed. Investigation of the disaster revealed that the cause of the collapse was aeroelastic flutter, or it was a wind-induced collapse. The winds were blowing at a particular frequency, which happened to coincide with the resonant frequency of the structure, resulting in the sudden collapse of the structure. Example of Resonance in Daily Life We observe resonance examples in our day to day life as well. The most familiar example is the playground swing. When we push the swing, it starts moving forward and backward. If a series of regular pushes are given to the swing, its motion can be built. The person who is pushing the string has to match the timing of the swing. The pusher has to sync with the timing of the swing. This causes the motion of the swing to have increased amplitude so as to reach higher. Once when the swing reaches its natural frequency of oscillation, a gentle push to the swing helps to maintain its amplitude due to resonance. We call this in-sync motion “Resonance.” But, if the push given is irregular, the swing will hardly vibrate, and this out-of-sync motion will never lead to resonance, and the swing will not go higher. Fig. 3: Resonance in day to day life You may also have noticed that walls and furniture of your home vibrating when you play music on a heavy beat. This is because the natural frequency of the furniture gets resonated with the frequency of the sound of the music, and, hence, causing them to vibrate. Dynamic Equation of Motion Fig. 4: Explaining Dynamic motion Figure (a) shows example of structure which represented for dynamic analysis as single degree of freedom system i.e. structure modelled as system with single displacement coordinate. This single degree of freedom system is described conveniently with mathematical model as shown in figure (b) and can be written in equation also called as ‘Dynamic Equation of Motion’ The fig (b) has the following components Mass element m representing the mass and inertial characteristics of the structureSpring element k representing the elastic restoring force and potential energy capacity of the structureA damping element c representing the frictional characteristics and energy losses in structureAnd an excitation force F(t), representing the external force acting on the structural system In the adoption of a mathematical model, it is assumed that each element in the system represents the single property i.e. mass m represents the property of inertia, spring stiffness k exclusively represents the elasticity whereas damper c represents energy dissipation. Such pure elements do not exist in the physical world and this mathematical model is a conceptual idealization of the real structure As the effect of frictional forces or damping is small, we are going to neglect it to explicitly solve this dynamic equation of motion. In addition to this, we consider the system, during its motion or vibration to be free from external action or forces Or simply we can say under free vibrations. Fig. 5: Free Vibrations Under this condition, the system in motion is governed only by the influence of initial condition i.e. displacement and velocity at time= 0. It is represented as xo here. By further solving this second degree of the differential equation, we can find a solution for angular frequency (ω) as ω=√(K/M) Once we get this angular frequency, the cyclic frequency can be calculated as 2 pi f. We can observe that the system characteristics of an SDOF oscillator can be completely described by its Natural Frequency and its damping value. The free vibration response of any system with N degrees of freedom is the sum of N independent cyclic functions, known as modes of vibration and each one has its own Natural Frequency and a single degree of freedom. The advantage of this is that each mode is independent and responds to external loads in the same way that an SDOF oscillator does. Lumped mass model In pipe stress analysis software dynamic analysis is performed according to the finite element analysis (stiffness) method using a lumped mass model. With a lumped mass model, the mass of particular pipe length lumped at endpoint only and not distributed equally along the pipe length. The flexible point needs lower frequency whereas, a rigid point needed higher frequency to extract your response. Hence, there are chances of missing responses at these rigid points. In real life complex stress models, this becomes a severe problem due to the number of rigid supports and rigid points in the model. In order to capture the spatial distribution of the inertial loads, the system must be properly discretized. This can be achieved by assuring that mass points in the system are properly spaced. If this criterion is not satisfied, additional mass points should be added to refine the model. The time required to insert these piping points can be time-consuming and hence not reasonable for complex models. Automatic Model Discretization in AutoPIPE AutoPIPE provides options for refining a model automatically without having to define additional points. The system model is refined by generating mass points during the solution. These points are treated just like other points during the solution; however, they are not accessible for any other purpose. These points will not serve any function other than to provide better mass distribution of the model for dynamic loads. If the initial distance between two adjacent points is greater than the optimum element length (Lopt), mass point(s) are inserted in order to make the actual distance between points less than or equal to the optimum spacing. The optimal length is calculated using Roark’s equation for a simply supported beam at both ends and dividing this value by 2 to refine it even further (refer AutoPIPE help for detail procedure). Fig. 6: Optimal length Calculation In AutoPIPE, the setting is available (Fig. 5) for this under Edit model option as ‘Mass points per span’. If 0 is entered, no mass point discretization will occur. This is the default. If a value greater than 0 is entered, AutoPIPE will generate that number of mass points spaced equally between piping points (valid range is 1-9). If A is entered, the number of mass points spaced equally between any two piping points will be generated automatically based on the dynamic properties of each pipe span and on the value entered in the "Cutoff frequency" field. This cutoff frequency input is only available for input if Auto is entered for the "Mass points per span" field. The value entered at this prompt is used to determine the maximum number of mass points to be generated by AutoPIPE along a span of pipe and should (approximately) match the frequency of the biggest mode shape captured in the modal analysis. We always recommend selecting ‘Auto’ to get more accurate results. Modal Analysis in AutoPIPE Open Model in AutoPIPE from, File>Open.Go to Tools > Edit Option and make these changes:Mass point per span (A-Auto, 0-None): ACutoff frequency: 100 (Fig. 7) Then click OK to accept. Fig. 7: Dynamic Analysis Settings in AutoPIPE Note: Specifying ‘A’ means that the mass spacing will be applied automatically using a frequency of 100Hz. It is possible to split each length into the same number of spans by using a number in the range 1-9 instead of A, but this can lead to very closely spaced nodes in short lengths. Go to Analysis > Dynamic analysis (Fig. 7) to set up dynamic analysis settings. Under Modal analysis, check on Analyze up to Cutoff frequency and Provide cutoff frequency value. Review other information if you want to make modifications over there. And then click ‘OK’Then click on Analyze all from Analysis ribbon. Make sure that Modal analysis is selected and click ‘OK’To graphically review modal analysis results, go to Result > Interactive > Mode shapes. You can also animate these mode shapes to check the orientation of modes.You can also get detailed reports in text format. Go to Result > Output Report, select Frequency & Mode Shapes report, and click ‘OK’. Results and Interpretation AutoPIPE has automatically inserted intermediate-mass points as per minimum optimal length calculated from Roark’s formula as selected Auto for mass points per span in Edit Model Option. You can also review the number of mass points inserted under each component by AutoPIPE from Coordinate data listing. And can also review the total number of mass points (Fig. 8) from Point summary report. Fig. 8: Mass Points in AutoPIPE AutoPIPE reports the same natural frequency for a particular piping system irrespective of the number of nodes in the system. Though you have a break element in-between, there won’t be a considerable change in natural frequencies. That issue you may have faced with our competitor software. Output reports show these two reports for modal analysis. Frequency section which lists the currently active range of natural frequencies calculated for the system by modal analysis. And Mode Shapes section which lists the translation (mass normalized), and rotation point displacements for each active mode shape. These are not actual displacement, but the relative response if the system is excited from an external source. Fig. 9: Output Results In the frequency report, you will see columns for participation factors and captured modal mass. The participation factor is a measure of the importance of the mode. The method used for calculating the participation factors is outlined in the program help. The mass participation report illustrates how sensitive each of the piping system’s modes is to the dynamic loading. High modal participation factors indicate that the mode is easily excited by the applied dynamic forces. If subsequent displacement reports indicate high dynamic responses, then the modes having high participation factors must be dampened or eliminated. Once a particular mode is targeted as being a problem, it may be viewed in the mode shape report, or graphically via the animated mode shape plots. The captured modal mass is another way of quantifying the importance of the mode and the two are related. The captured modal mass percentage tells how much of the response is attributed to a particular mode and also tells on the mode orientation (X, Y, or Z). The more of the total system mass that is accounted, the better is results. Due to the complexity of some piping systems, there may be a large number of DOFs and therefore insignificant modes, that would require a long solution time and it isn’t always practical to do this. We would want to achieve at least 75-80% where possible. But we need to use our engineering judgment on what percentage of captured mass required and to decide how high to run on frequency. Static Correction methods In order to capture the total dynamic response of a system, all modes of vibration in a system must be considered. The number of modes in a system is equal to the number of mass degrees of freedom in the system, so a typical system will have hundreds of modes of vibration. Modes whose frequency is close to the excitation frequency contribute the most to the response. For many dynamic loadings, the response of the system can be accurately predicted by considering the response of the first few modes. However, higher frequency modes may have a significant contribution to the response at a higher frequency. Earthquake loading is a relatively low-frequency phenomenon and thus it is usual to only consider modes up to 33 Hertz. Higher frequency modes will not be excited significantly. Harmonic and impulsive loadings, on the other hand, may have high excitation frequencies and hence may excite higher frequency modes. For such loading, all modes with frequencies at least up to the excitation frequency should be extracted. The extraction of all modes in a large system model can be logistically impractical. However, if only the first few modes of vibration are considered, the remaining modes which are neglected may cause a truncation error. This error is most noticeable in element forces and support reactions. The response of these modes can be approximated by applying a static correction. The amount of correction depends on the system and the excitation. All modes that are important to the response of a certain loading, should be extracted. Static correction methods are approximate methods and may not be able to predict local responses. AutoPIPE provides the ability to perform two static correction procedures (Missing Mass, and Zero Period Acceleration). By including Missing Mass Correction in the analysis, the following procedure is followed: The amount of mass captured by all extracted modes is subtracted from the total mass.The uncaptured mass is subjected to an acceleration equal to that at the cut-off frequency.This uncaptured mass is considered as another mode and combined with the others using the specified combination method selected. The inclusion of Zero Period Acceleration (ZPA) can correct for these missing modes and follows this procedure: The entire structure mass is subjected to the peak ground accelerationThe static response is obtained for the structureThe larger of the static and dynamic response is reported In general, the missing mass method is more accurate than the ZPA method. The ZPA method is generally more conservative. Using either method is preferable to a truncated modal solution with no correction. Using both methods together is not recommended as it produces overly conservative results. Few more related article for you:What is Modal Analysis: Modal Analysis ExampleWhat is Acoustic-Induced Vibration or AIV?Flow-Induced Vibration (FIV)Basics of Vibration Monitoring: A presentationPiping Vibration: Causes and EffectsSolving vibration problems in a two-phase flowline Recorded Webinar on Dynamic Analysis The above article is prepared by Mr. Manoj Kale, Application Engineer in Bentley Systems. He presented the above subject in a webinar. Register here to watch the webinar and learn directly from the expert.