Introduction to FRP Pipes (With PDF)

Full form of FRP is fiberglass reinforced plastic that is a composite material consisting of a polymer matrix reinforced with fibers. So, FRP pipe is a pipe manufactured of FRP material by contact moulding or filament winding method. Various types of resins like thermosetting polyester, epoxy, phenolic resin, etc are used to get specific FRP pipe properties in the final product. The most widely used reinforcement is the glass fiber “E-glass”. As a corrosion resistant alternative to metallic piping, FRP piping system has found world-wide application. By selecting FRP as the pipe material, the need for internal lining, external coating and cathodic protection can easily be eliminated. FRP piping system is available in a wide range of sizes starting from 1 inch to 144 inch.

Applications of FRP Pipes

Due to the high durability, corrosion resistance, and moderate strength, the use of FRP pipes are increasing day be day. FRP piping systems are used in various industries like:

  • Potable Water and desalination industries
  • Chemical, Petrochemical, Oil & Gas industries.
  • Ducting and Vent piping
  • Irrigation and Sanitary services
  • Water distribution and transmission
  • Slurry piping
  • Power plants, etc.

Properties of FRP Piping

The main properties that makes FRP Pipes an ideal selection for various industries worldwide are

  • Excellent corrosion resistance
  • Excellent strength to weight ratio. Note that, the strength to weight ratio of FRP pipes are higher than steel or other metallic pipes.
  • Light weight which makes easy for handling and transportation.
  • Dimensional stability
  • Non-toxicity
  • Low coefficient of friction (>25% better than steel) that ensures excellent flow characteristics.
  • Good abrasion resistance
  • Suitable for both aboveground and buried piping
  • Resistance to biological attacks like bacteria
  • Non-conductive to electricity and
  • Low maintenance cost

Typical mechanical properties of FRP piping system are provided in the Table below:

Mechanical Properties of FRP PipeTypical Range
Tensile Strength14 to 550 Mpa
Tensile Modulus3.5 to 34.5 Gpa
Flexural Strength28-480 Mpa
Flexural Modulus6.9 to 34.5 Gpa
Poisson’s Ratio0.3
Thermal Co-efficient14 to 54 mm/mm/0C
Specific gravity1.2 to 2.3
Compressive Strength69-275 Mpa
Table 1: Range of Mechanical Properties for FRP Pipe

Joining of FRP Pipes

As the FRP pipe lengths are limited by transportation and handling, they are required to be joined. Also, various FRP Pipe fittings need to be joined as per the requirement. The joining system of the FRP pipe should be such that it does not leak for the intended service condition at the operating pressure. Depending the specific joint configuration and design conditions, the FRP pipe joints may be restrained or unrestrained.

Unrestrained FRP Pipe Joints

Joints that can withstand the internal pressure but can not withstand the longitudinal tensile loads are known as Unrestrained FRP Pipe joints. Examples of such joints are Coupling joints, bell and spigot joints, mechanical coupling joints with elastomeric seals, flanged joints, butt joint with laminated overlay, etc.

Restrained FRP Pipe joints

Such pipe joints are capable of withstanding both the internal pressure and longitudinal tensile loads. For these joints, supplemental restraining elements are added to restrict the longitudinal loads. Threaded joints, bell and spigot joints with laminated overlay or adhesive bonds are examples of Restrained FRP pipe joints.

Note that FRP pipe joint tightness must be ensured following ASTM D4161.

FRP Pipe Fittings

Various FRP pipe fittings are available for proper piping layout needs. Common FRP pipe fittings are

  • Long radius and short radius FRP Pipe Elbows (22.5 Degree, 30 Degree, 45 Degree, 60 Degree, 90 Degree, 180 Degree)
  • Tee Connections (Equal Tee and reducing Tee)
  • FRP Pipe flanges
  • Steel backing flanges
  • Flanged elbows
  • Smooth flow reducing elbow
  • Special radius bend
  • Lateral connection
  • Cross connections
  • Wye Connections
  • Reducers (Eccentric and Concentric)
  • Flanged reducers

Codes and Standards for FRP Pipes

Frequently used Codes and Standards that governs the FRP piping details are

  • ISO 7370
  • ANSI/AWWA C950
  • AWWA M45
  • ISO 14692
  • AWWA C590
  • ISO 10467
  • BS 5480
  • ISO 10639
  • ASTM D2996, ASTM D2997, ASTM D5421, ASTM D4024, ASTM D5685

Specification of FRP Pipes

While ordering FRP pipes the following data need to be provided to the vendor:

  • Pipe Diameter
  • Design and Operating temperature of the service fluid.
  • Design, operating, Surge, vacuum, test pressures.
  • Live loads in case of buried piping.
  • Maximum/minimum buried depth and trench Widths.
  • Details of Soil properties and trench preparation.

Supporting of FRP Piping System

FRP piping systems must be supported properly to avoid excessive sagging. Maximum acceptable sagging is the lower of 12.5 mm or 0.5% of span length. Manufacturer’s guidelines with respect to the supporting shall be followed. Usually, clamped supports with an elastomeric pad is used for supporting.

FRP Pipe Supporting
Fig. 1: FRP Pipe Supporting

Drawbacks of FRP Piping

The main drawbacks of FRP piping systems are

  • FRP pipe is not recommended for carrying fluid with temperature more than 1000 C
  • Slight degradation from UV rays is found to occur which can be reduced by using pigments, dyes, UV stabilizers, fillers, etc in the resin system.

FRP vs GRP: Difference between FRP and GRP

FRP stands for fiber reinforced plastic while GRP stands for Glass reinforced plastic. So, from the name it is clear that there a change in the reinforcing fiber. But, both FRP and GRP are normally used to indicate the same plastic piping products.

FRP vs Steel: Differences between FRP and Steel

As FRP Pipes has superior corrosion resistance capabilities and over the long term it is economic, Steel pipes are replaces by the FRP pipes. So, in this section it will be great to find the differences between FRP and Steel.

  • Steel pipes are isotropic while FRP pipes are anisotropic and the properties changes with respect to direction.
  • FRP pipes are more flexible than Steel pipes due to the lower modulus of elasticity.
  • FRP piping systems are designed considering a higher factor of safety than steel piping. Usual factor of safety in the design of FRP pipes varies in the range of 5 to 10.

Other major differences between FRP and Steel pipes are provided in Table 2 below:

Density1850 kg/cu.m7800 kg/cu.mLoad on support is less in case of FRP pipe as compared to Steel. Handling and transportation of FRP is easier than Steel Pipe.
Co-eff of thermal expansion27 X 10-6 mm/mm 0C11 X 10-6 mm/mm 0CExpansion is almost 2.5 times of Carbon Steel Pipe. So more thermal growth in case of FRP Piping system.
* this value may change from vendor to vendor
ModulusAxial= 12000 N/sq.mmElastic= 211365 N/sq.mmConsiderable difference in strength of FRP & CS. Anchor loads are less in FRP Pipes as compared to Steel pipes.
Shear= 11400 N/
Tensile Strength80-135 MPa456 MPaMechanical Strength is higher for Steel material as compared to FRP.
Yield Strength70-135 MPa227 MPaYield Strength of FRP is lesser than that of Steel.
Allowable Stress4,000 PSI to 20,000 PSI20,000 PSIStrength of GRE is varies from drastically and hence proper vendor data is must.
Corrosion resistanceSuperiorInferriorThe corrosion resistance of carbon steel is much lower than that of FRP pipes.
JointsThreaded or gluedWeldedFRP joints are to be checked for higher axial loads and pressure
Table 2: FRP vs Steel

FRP vs HDPE: Differences between FRP and HDPE Pipes

The main differences between FRP and HDPE pipes are listed in Table 3 below:

FRP is Orthotropic composite materialHDPE is isotropic material.
Cost of FRP pipe is very highCost of HDPE pipe is considerably lower than FRP Pipes.
Lower thermal expansion co-efficientThermal expansion co-efficient of HDPE pipes are extensively higher as compred to FRP pipes.
FRP pipes have comparatively higher temperature range than HDPE PipesLowe temperature range
Fabrication time comparatively longerQuicker fabrication.
Stength and Elastic modulus for FRP pipes are higher than HDPELower strength and elastic modulus.
Easy installation at siteCostly complex equipments required for installation.
Highly skilled professionals are required for site work of FRP piping systemsHDPE pipe works can be done by semi-skilled operators.
Much lighter in weight due to lower all thickness even though density of FRP is normally higher than HDPEHeavier due to higher wall thickness.
Fire retardant version of FRP pipes can be made.HDPE pipes are highly flammable
Table 3: FRP vs HDPE

The initial cost of FRP pipes is normally higher than the metallic piping systems. But when comparing the total cost over the complete service life FRP Pipes come as a winner due to their long service life.

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Anup Kumar Dey

I am a Mechanical Engineer turned into a Piping Engineer. Currently, I work in a reputed MNC as a Senior Piping Stress Engineer. I am very much passionate about blogging and always tried to do unique things. This website is my first venture into the world of blogging with the aim of connecting with other piping engineers around the world.

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