A non-return valve is a single-way valve that allows the fluid to flow only in one direction. The main importance of non-return valves is their working of allowing flow in the downstream direction and preventing the flow in the upstream direction. In this article, we will briefly learn about non-return valves, their types, functions, working, uses, and symbols.
Non-Return Valves are also known as NRVs. They are usually small, simple, and inexpensive. There are various types of non-return valves but the main function is the same. They are also known as one-way valves, check valves, clack valves, reflux valves, or retention valves. In the year 1907 Frank P Cotter developed the first simple model of a non-return valve.
Working of a Non-return Valve
Non-return valves use the mechanism to allow the medium only in the right direction. It has two openings; one inlet and the other outlet. A closing member separates the inlet and outlet staying in between. When the fluid enters the non-return valve through the valve inlet, the fluid pressure keeps the closing member open. On the other hand, when the fluid attempts to flow in the backward direction from the outlet side to the inlet side, the closing member closes the entrance which prevents the flow. Non-return valves work automatically without the need for control of any external element.
Applications of Non-Return Valves
Non-return valves find a range of applications in industrial and domestic sectors. Some of the uses of nonreturn valves are:
- Pump Discharge: A non-return valve known as a check valve is always installed at the pump discharge piping to prevent the backflow of the fluid.
- Transportation Fluid System: Transportation fluid systems use non-return valves in their pipelines to avoid the backward movement of the fluid.
- Nuclear Industry: Nitrogen feed systems, dump lines.
- Industrial Sampling systems
- Fluid Injection Systems of aircraft, space crafts
- Laboratory Purification system
- Mixing chambers: a non-return valve is installed at each individual line to avoid gas mixing with the original source.
- Domestic Uses like Sprinkler systems, Home heating systems, inflatable mattresses and boats, drip irrigation systems, Rainwater harvesting systems, Hydraulic jacks, etc.
Types of Non-Return Valves
Depending on the working mechanism, various types of non-return valves are available in the market. Some of those are:
Swing check NRVs: In this type of non-return valve, the movable part that allows/blocks the fluid flow swings on a hinge or trunnion.
Stop check NRVs: Stop check non-return valves possess an override control that stops the flow. It does not depend on the fluid pressure or flow direction.
Ball NRVs: The ball type of NRV features a movable spherical ball to block the flow. Sometimes they are spring-loaded.
Diaphragm NRVs: This type of non-return valve uses a diaphragm (usually made of flexible rubber) that is controlled by fluid pressure.
Lift check NRVs: In a lift check NRV, a disc known as a lift operates to allow/block the flow. When the inlet pressure is high, the disc is lifted and the flow is allowed. When the pressure drops gravity force or outlet pressure lowers the disc and the flow is stopped. Normally used for high-pressure service.
In-line NRVs: This type of non-return valve uses a spring and the flow is allowed when the upstream pressure exceeds the spring tension. Again when the pressure goes below the pressure to overcome spring tension the flow is blocked.
Folding Disc NRVs: Mainly used for gaseous or low-pressure liquid service, this type of non-return valves are made in a wafer body pattern. They are also known as double-disc or split-disc check valves.
Tilting Disc NRVs: Tilting disc types of non-return valves are suitable for turbulent, pulsing, or high-speed flows. The disk of this type of NRV floats within the flow and fluid runs on its top and bottom surfaces.
Foot Valves, Duckbill Valves, etc are also examples of non-return valves
Non-Return Valve Symbol
The non-return valve symbols vary slightly from company to company. The common non-return valve symbols in P&IDs are provided below in Fig. 1
Selecting a Non-Return Valve
Selecting the proper type of NRV helps in smooth, trouble-free, low-maintenance, long-term operation. The selection of an NRV is influenced by various parameters like:
- Type of fluid to be carried.
- Location of the non-return valve
- Pressure and temperature of the flowing fluid.
- Hydraulic characteristics like minimum and maximum flow rates
- Closing time (Slow, normal, or fast-acting)
- Installation type; Vertical or Horizontal
The table in Fig. 2 provides a sample guideline for selecting a proper type of NRV.
Functions of Non-Return Valves
The most important functions that a non-return valve performs are:
- It prevents damage to the upstream equipment due to reverse flow and
- Preventing reverse flow after shutdown (Water hammer/Surge)
Because of this, non-return valves are also known as safety-critical valves.
Non-return Valve Maintenance
To ensure suitable maintenance of non-return valves, providing isolation of the check valve/NRV is always considered. In general, a gate or ball valve is used as an isolator. As a general engineering practice, the non-return valve or check valve is installed at a distance of 5D (D=Pipe/Pipeline OD) from the pump or any pipe fittings to avoid turbulence. The maintenance of non-return valves is carried out based on the manufacturer’s guidelines.
For more details about the check valve types, components, working, and applications, follow the following article:
8 thoughts on “What is a Non-Return Valve? Types, Functions, Working, and Symbols of Non-Return Valves (PDF)”
Please send full details or training on all type of valves .
Ball valves , butter valves , gate valves , check valves , IBR & Non IBR valves, etc.
Very nice, thank you!
I am in Hydro Electric Project, I am looking for Non Return Valve MTC or any Test Report. Can you please provide me the same in my WhatsApp No. ( +91 8794781763 )
Can I use it in Solar Heater to stop backflow of water from the storage tank causing overflow !
Can anyone help us. What will happen in a swing check valve when high pressure acts reversely while low pressure established flow and the flap was full open.
Pump A was running 2Mpa with 100T/H flow, and Pump B was running in RC mode with pressure of 12Mpa. If Pump B discharge valve opened to parallel, what will happen to Pump A?
1. Will the flap or disc freezes the position for a moment or closes immediately?
2. Any video or articles can help us.
Hi, I’m looking for some advice please. I am looking at fitting a non return valve on a pipe approx 20 inches. The pipe takes water flow to a river and we need to stop the flow from coming back and flooding. Any help would be appreciated.
Hello, I hope you are well. I have a big house with a lot of piping inside. To pump hot water from the ground floor to the upper rooms causes a lot of heat loss due to the fact that the hot water must travel through each floor before reaching the destination. My question to you is: is it possible to install non-return valves(ball valve?) at each floor juncture points so that the water will use the shortest distance to the open faucet from the ground floor instead of traveling through each floor? I thank you in advance for your help.
I have a water softner. Due to less height of the OHT a 0.5 H.P. booster pump is fixed and was operating on Danfoss Pressure Switch and Pressure tank principle. But the motor was continuously running and hence I changed to flow switch type. Disconnected the pr.switch and pr.tank.
After fixing the flow switch when the tap was opened the pump starts running. But when the tap is closed the pump is not stopping and hence a NRV is fixed at the pump outlet line. Even then pump is not stopping. But if the ball valve at the pump outlet is closed then the pump stops immediately.
What type of NRV should be used for the application?