Piping support plays a very crucial role in the proper functioning of the piping systems. Pipe support carries the pipe weight with contents. To maintain the integrity of the piping system, A pipe must be supported following a proper span. Pipe support engineering is very critical for the success of any project as an accurate and judicious selection of piping support is required. Pipes as irregular space frames are not self-supporting so must be supported. Piping Loads are transmitted from pipe to supporting structures with the help of pipe supports. Proper pipe support knowledge during the layout stage is advantageous.
The piping system is a major part of any hydrocarbon industry. Proper pipe support knowledge during the layout stage is advantageous. Piping Loads generated due to Weight, Pressure, Temperature, or Occasional Event has to be transmitted from pipe to supporting structures with the help of appropriate pipe supports.
Difference between Piping Support and Pipe Restraint
The term “Restraints” is invariably used for piping Supports. However, there is a little difference between pipe support and restraint. Pipe supports are used to support the piping system by carrying the vertical load whereas pipe restraints limit the movements of the pipe so takes care of the horizontal loads. So from the definition, Simple Rest is pipe support but Guide and line stops are pipe restraints. Normally, All pipe restraints come in combination with piping supports. Pipe support and restraints combinedly can be said pipe support systems. Henceforth, the term pipe support refers to the pipe support system.
Purpose or Functions of piping support
The various functions that a pipe support serves are as follows:
- To prevent Pipe stresses in excess to allowable.
- To eliminate the Leakages in joints.
- To absorb Excessive Line Vibrations.
- To counter the undesirable effects of Seismic, wind, water hammer, slug, and other dynamic loadings.
- To remove unintentional disengagement (lift-off) of piping from its supports.
- To prevent excessive pipe sag (Normally more than 10 mm for process piping and 2.5 mm for power piping; 12.5 mm for GRE/GRP piping)
- To eliminate exposure of elements to temperature extremes, outside their design limit.
- To limit undesirable line movements to protect sensitive equipment against overloading.
- To redirect pipe thermal movements to the favourable direction.
- to reduce excessive loading in support itself
Codes and Standards for piping support Design
The following codes and standards are used for piping support design.
- MSS-SP-58- Establishes the material, design, and inspection criteria to be used in the manufacturing of standard pipe supports. (USA)
- MSS-SP-69- Provides recommendations for the selection and application of pipe supports. (USA)
- MSS-SP-89- Provides recommendations for the fabrication and installation of pipe supports. (USA)
- BS-3974- Specification of pipe supports 1, 2, 3. (UK)
- VGB-R-510 L- Standard supports guidelines. (Germany)
- RCC-M- Specifications for pipe supports. (France)
- MITI 501- Technical regulations (Japan)
Piping Support Design and Selection
The complex requirement of today’s piping support design is reliable functioning, maintenance-free operation, economic and easy installations, quick delivery of components, and low unit prices.
Major Criteria (Parameter) governing the pipe support hardware selection are
- Pipe Support function,
- The magnitude of expected load,
- Available space limitations,
- Design temperature of the piping system,
- Expansion effects of the piping systems,
- The piping attachment and supporting structure material compatibility,
- Piping insulation, material, and thickness
- Suitability to the environment,
- Ease of operation, inspection and installation.
Piping Support Types
Pipe Supports are categorized based on following parameters
- Based on attachment with Pipe
- Primary Piping Support
- Secondary Piping Support
- Based on Support hardware rigidity
- Rigid support
- Resilient Support/ Elastic Support
- Adjustable Support
- Based on Piping Insulation
- Piping Supports for Hot Insulation
- Piping Supports of Cold Insulation
- Piping Supports for Acoustic Insulation
- Based on Welding
- Welded Pipe Support
- Clamped Pipe Support
- Based on Pipe Support function
- Resting Support
- Guide Support
- Axial Stop or Line Stop
- Anchor Support
Primary Piping Support
Pipe Supports that are directly attached to the pipe are called Primary pipe Supports. For example, Shoe support, Clamp Support, Guide Support, Line Stop Support, Trunnion Support, etc. The design and selection of primary pipe support (Fig. 1) is the responsibility of the piping team.
Secondary Piping Support
Pipe supports that are not directly attached to the pipe are called secondary piping supports. Support Brackets, Secondary Steel members on which pipe or primary supports rest, Tee Post, Goal Post, sleepers, racks, etc are examples of secondary pipe supports. The design and selection of secondary pipe supports (Fig. 1) are the responsibility of the civil team.
Piping Support guide for Optimization
The following points need to be followed for optimized pipe supporting.
- Group pipelines so as to minimize the number of structures needed solely to pipe supports.
- Route lines close to the possible point of supports ( i.e. grade or structure which is provided for other purposes.)
- Supports or braces to be located at or near neutral pts. (thermal null pts)
- Supports to be located as near as possible to concentrated loads such as valves, flanges, heavy actuators, etc.
- Piping susceptible to vibration such as compressor connected lines to be supported independently. The use of hold down or similar supports offering resistance to motion and providing some damping capacity to be used rather than hanging type supports.
- Piping connected to the top of the vessel to be advantageously supported from the vessel to minimize relative movement between supports and piping.
- Always maintain the distance between supports as per project specification recommended support span table. ( it is applicable to straight run pipe length only.) When a change of direction in a horizontal plane occurs, it is suggested that the spacing be limited to ¾ times the standard pipe span.
- Sufficient space to be provided to facilitate support assembly installation, inspection, and maintenance.
Piping support terminologies and definitions
Brace or Bracing Support- A device primarily intended to resist displacement of piping due to forces other than thermal expansion and gravity.
Anchor Support or Fixed Support- A rigid restraint providing substantially full fixation is termed as an anchor. Anchor support restricts all six degrees of freedom and does not allow the pipe to move in any direction. Normally Full Welded or Bolted supports are called anchor supports. Full Anchor supports (Fig. 4) are rarely used in piping systems.
Stop- A device that permits rotation but prevents translatory movements of piping. A line stop or axial stop (Fig. 3) prevents pipe movement in the axial direction of the pipe.
Guide- A device which prevents the rotation about one or more axis is called a guide (Fig. 4). Guide supports (Fig. 2) prevents Lateral pipe movements.
Hold Down Support- A device that holds the pipe in position disallowing vertical upwards movement or allows decided upward movement. Hold down supports prevents pipe dis-engagement from the Support structure.
Hanger- A support by which piping is suspended from a structure that functions by carrying the piping load in tension.
Resilient support- A support that includes one or more largely elastic members to carry pipe sustain + thermal loads at the same time allowing pipe thermal movement in the desired direction.
Rest Support or Sliding support- A device that is provided below piping to take gravity loads, offering no resistance other than frictional to horizontal motion. Rest supports (Fig. 2) do not allow the pipe to sag or move downward.
Rigid support- A support providing stiffness in at least one direction.
Damping element- A device which increases damping of a system offering high resistance against rapid displacement, caused by dynamic loading while permitting essentially free movement.
Adjustable Support– An adjustable support (Fig. 3) can be adjusted at the site during plant operation. These supports are normally provided for pipe and equipment alignment purposes.
Types of Piping Supports
The following types of piping supports are most popular in oil and gas, petrochemical industry.
- Hanger Supports – 1) Variable Hanger 2) Constant Hanger 3) Rigid Hanger. Click here to know more about Spring hangers.
- Dynamically Loaded Supports – 1) Struts 2) Snubbers 3) Sway Brace 4) Energy absorbers 5) Pipe Clamps 6) Pipe whip / Hold down restraints.
- Pipe Bearing Components – 1) Pipe Saddle 2) Pipe Shoe 3) Pipe Trunnion 4) Wear Pad.
- Threaded Members – 1) welding nut 2) welded beam attachment 3) Clevis 4) Turnbuckle 5) Tie rod 6) Stud bolt, nut, locknut, spring washers, etc.
- Slide Bearing Plates – Teflon, Stainless steel, graphite.
Pipe Support Manufacturers
The number of Piping Support manufacturers is quite long. However, the following are the most popular:
- Piping Technology and Products Ltd.
- Carpenter and Paterson Ltd.
- Lisega Ltd.
- Binder Group Ltd.
- Pipe Support Group Ltd.
- Sarathi Engg Ent Pvt Ltd.
- Anvil Group etc to name a few
Piping Support Engineering
Minimum Data required to start supporting
- Piping GAD
- Electrical and Inst cable trench/trays layouts
- Civil and Structural drawings
- Piping spec and line list
- Insulation spec
- Valve’s weights
- Equipment connection displacements
- Stress recommendations (Stress isometrics) and Support loads.
Pipe Support Span
Typically piping is supported at regular intervals on steel supports embedded in concrete foundation or directly on the steel structure. The distance between supports is the supporting span.
The basis for the calculation of maximum support span
There are three main factors that affect the support span.
- Deflection/ sagging and
- Frequency of piping system (for two-phase flow lines, reciprocating equipment connected lines, vibrating lines, etc.). Click here to know more about pipe support span
Piping Support Rules
Supporting of Stress Critical Lines
- Criteria for critical lines
- Support location by Designers
- Support type by stress engineer
- Primary attachments and secondary supports by designers
- Line stop/Guide gaps to be taken care
Supporting of non-critical lines
- Senior designer to decide support type
- Support span
- Guide span
- Concentrated loads e.g. valves, inst
- Long piping leg, stress engineer to be consulted
Supporting of Insulated Pipes
- No direct resting, pipe shoe to be provided
- Minimum clearance between the insulation and the supporting structure shall be at least 50 mm.
Supporting of Non- Insulated Pipes
Directly rested except following
- Pipes with sizes larger than DN 600
- CS pipes with less than SCH 20
- SS pipes with less than SCH 10S
- The pipe that requires a slope
- Dissimilar material to avoid galvanic corrosion
- Pipe to be supported on pipe shoe to avoid damaging to the pipe wall
Vertical piping support
For vertical piping support, the below-mentioned guidelines are followed
- Standard piping support span chart does not apply
- Supports to be located on the upper half of the portion (i.e. above C.G. of pipe)
- The vertical guide spacing is normally lower than horizontal guide spacing
- Clamped supports with weld-on shear lugs to avoid the pipe slipping under the clamp
Special Pipe Supports or SPS
The pipe supports that does not fall on the above category are called special pipe supports. Various kinds of special pipe are required for critical lines. The design is normally slightly complicated and separate drawing is prepared for each special pipe supports. For example
- Spring hanger along with Guide
- Hanger along with guide and line stop
- Normal primary support requiring additional strengthening due to increased load, etc
The drawing is normally prepared by pipe stress or pipe support engineer and checked by civil engineer to ascertain the structural member load carrying capability.
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